Electrolyzers

Polymer electrolyte membrane (PEM) electrolysis is used on-board submarines to generate breathing oxygen for the crew. Expensive noble metals are used as electrocatalysts, and Membrane Electrode Assemblies (MEAs) that contain these precious metals contribute to approximately 25% of the cost of the electrolysis cell. Greatly reducing or eliminating the amount of noble metal electrocatalysts would significantly reduce the cost of the electrolysis cell stack; the Navy estimates that the cost savings would be ~$200,000 per electrolysis stack. Non-noble metal electrocatalysts are being developed, but so far no alternative has matched the performance of current Pt electrocatalysts. 

  • TDA is developing Pt on carbon electrocatalysts that can run the hydrogen evolution reaction (HER) with platinum metal loadings of 0.1 mg/cm2 or less.

    • Provides performance (both initially and over time) that is comparable to today’s membrane electrode assemblies (MEAs) that use 1.0 mg/cm2 of Pt.

  • Provide a carbon support that allows the Pt to be dispersed more efficiently.

  • Provides appropriately sized pathways (pores that let the water reach the active Pt site, while giving the gases a way out).

  • Provides high electrical conductivity so that the power needed to drive the electrolysis reaction is delivered efficiently to the Pt catalyst particles.

Carbon Capture
Energy Storage
Hydrogen Technologies